Things polishing taught me

For years I’ve seen the amazing mirror shines that people have put on their vintage Airstreams, and I’ve thought, “I’ll never do that on my ’68 Caravel.” My impression of polishing was that it was an exercise for (a) people who are trying to pump up the re-sale value of a trailer. i.e., flippers; (b) people who think a day spent detailing a car for a show is a day well spent, i.e., (to my point of view) masochists.

Well, there I was on Friday and Saturday of this past weekend, in the driveway spending most of the daylight hours with a rotary buffer in my hands … and so I have to admit that my assessment was far too harsh. There are good reasons to polish a vintage Airstream that go beyond financial profit or masochism.

As I said in the previous blog entry, the impetus for this project was Patrick’s offer to come down with a batch of Nuvite polishes and tools, and show me how to do it. It was impossible to say no to that.  So despite my earlier prejudices, I’m now one of those guys who has polished his Airstream—and you know, it’s kind of cool.

In the course of the two days, I learned many things, such as:

  1.  Polishing isn’t as hard as I thought.  I had imagined severe muscle strain from holding a heavy rotary buffer, and excruciating effort to reach every little crack and seam. Actually, the buffer did all the work and even the edging work wasn’t that bad.
  2. It’s not as messy as I thought.  I suited up with a long-sleeved shirt, vinyl gloves, and a baseball cap, so my skin was barely exposed. I thought I’d end up covered in black aluminum oxide, but it wasn’t much at all and it washed off easily. Even the driveway cleanup was easy: just a push broom to sweep up all the little black fuzzies that came off the buffing pads. However, I’m glad I chose to wear my cheap sneakers.
  3. Polishing actually “repaired” the surface of the Caravel’s metal body, at least at a microscopic level.  After nearly fifty years, the skin had a lot of pitting and scratches. The polish moves the metal around so that pits and scratches get filled.  I was amazed to see lots of little scratches disappear.
  4. The neighbors love it.  I was concerned that two days of buffer noise, flecks of black polish getting flung around, and the sight of us working on a vehicle in the driveway in defiance of our neighborhood’s antiquated deed restrictions, might cause some of the neighbors to get a little upset.Far from it—people who were passing by paused to wave or give us a thumbs-up. Yesterday a neighbor dropped by to say how amazed she was with the shine. Turns out that polishing a vintage Airstream is kind of like having a baby. Everyone praises you, even though it’s noisy and messy. Now my Airstream has been transformed from a kind-of-cool “old trailer” to a showpiece.

The only unfortunate part of this is that we ran out of time.  Patrick came down from Phoenix on Friday so we didn’t get started until noon, and both Friday and Saturday we had to stop around 5:30 because we ran out of daylight.  It’s hard to get big outdoor projects done near the Winter Solstice. (I suppose I shouldn’t complain—many of you are buried in snow right now.) On Sunday we both had other things to do.

We got as far as polishing every section of the trailer two or three times in Nuvite F7 (with F9, a more aggressive grade for a few heavily pitted areas). We also managed to do about 90% of the trailer with the next grade, Nuvite C. Realizing we would run out of time, we finished just one panel with the final grade (Nuvite S) using the Cyclo polisher and some towels, just to see how it would look. That’s what Patrick is doing in the photo above.

It’s fantastic. The shine is definitely mirror grade. The metal still has lots of blemishes (deep scratches, minor dings, and pits) but from more than five feet away all you see is a reflection of the world around the Airstream. Click on the photo for a larger version and notice how well you can see the palm tree in the reflection. You can even me taking a photo.

Compare that section to the panels above, which have been done up through Nuvite C but haven’t had the final step yet. The blackish smudging on the upper panels is just some leftover polish that we haven’t cleaned up with mineral spirits yet.  It wipes right off.

Since we are both tied up with holiday and year-end stuff, and then I’ve got Alumafiesta prep to do, Patrick has offered to come down for a day sometime in January to do the final work on the Caravel. That should take him about 4-5 hours. If I can help, I will.  In any case, the Caravel will be on display at Tucson/Lazydays KOA during Alumafiesta in late January 2015, so if you are coming to that event you can see for yourself what we did.

Notes from the mid-west

After writing the previous blog extolling the virtues of slower travel through the Plains states, I felt obliged to get off I-70 as soon as feasible and explore other routes through Kansas.  We dropped south to parallel routes and spent our evening in Great Bend, KS, a small town that we chose only because it was about the time of day that we wanted to stop traveling.

When you are moving around the way we are, it’s hard to be fussy about where you stay.  We are always prepared to boondock a night or two in a parking lot or driveway, and it’s actually a good way to cut down the cost of travel. Long-time blog readers know we rarely make reservations, and this is part of the reason why: we often don’t know exactly where we are going to be tomorrow. In this case the decision to stop in Great Bend was made about an hour before actually getting there.

I use an app called “Allstays Camp & RV” to look ahead for possible campsites each day. (Apps like this are basically the modern equivalent of the old Woodall’s and Trailer Life paper directories—but far more useful.) In this case we could see that Great Bend had a few small campgrounds that were all exceptionally cheap, running about $10-15 for a full hookup.  At that price you have to expect that the campground will be basically a parking lot with no amenities at all, and that’s fine with us.  For an overnight stop, we don’t need a shower house (we have our own) and certainly not a trout pond.

Thus, we have gone from Grand Bend, ON to Great Bend, KS, in a little over a week.  This reminded me of June, when I went from Perce Rock on the north Atlantic coast off Gaspé, to Morro Rock on the Pacific coast off California. This has been a summer of almost too much travel. I’ve really enjoyed it.

tweet

Yesterday I tweeted a photo of our unimpressive campsite on a mud & gravel parking lot. I forgot that these days there’s always someone monitoring … and so I heard back from fellow tweeter @GreatBendKS with a comment that next time we should get in touch and they’ll direct us to a nice place at a similar price.  This sort of thing has happened before, both on positive and negative comments I’ve made about campgrounds. In one case an armed ranger came to our campsite to say “Thanks for the nice review,” and in another case a campground owner threatened to sue me.  Luckily, people in Kansas are friendly.

I thought our visit at Ft Larned National Historic Site would be quick but it turned into a multi-hour saga. Emma got another Junior Ranger badge (I think she’s earned over 70 of them at this point) and we had lunch. It was tortuously hot, running 103-105 degrees, which made a mockery of my earlier decision to skip I-44 down to Oklahoma in favor of “cooler weather” heading toward Colorado. But Ft Larned was interesting and well worth the stop.

With the last few days running progressively hotter, we’ve spent every night in a state park or commercial campground just for the electric hookup to run the air conditioer. I don’t mind that because the state parks have all been great. Last night’s stop was perhaps the best of a great bunch: John Martin Reservoir State Park in the town of Hasty, CO. It has both sunny sites by the dam and shady sites beneath mature trees, and at least during this week it is mostly empty, which I love. Now that we are slowly climbing the plateau, we’re up to about 3,300 ft elevation and the nights are running cooler even if the days are still pretty hot.

A note about maintenance:  I’m reminded once again that this sort of rapid travel across the country does come with a price.  We have logged nearly 8,000 miles so far this summer (since leaving Arizona in May), which is about average for us.  In the past two weeks we’ve done routine and minor maintenance such as greasing the Hensley hitch, adding DEF to the car (a diesel thing), and disassembling the bathroom sink plumbing to clear a clog. But when we get home we’ll need to tackle the “bug list” that has been accumulating on the white board.

The GL320 is due for some love.  The car is now at 97,000 miles and due for an oil change, transmission fluid change (we do it about every 30k miles), and a new set of tires fairly soon. I don’t mind because the GL has been pretty good to us and looks good to go for many more miles. And I still get the question almost every week we travel: “Does that little car pull that trailer OK?” Watching people gape at our 30-foot trailer and “little” SUV can be pretty entertaining, especially at the fuel pump.

The Airstream also needs a few tweaks.  The rainstorms we’ve been driving through have revealed two leaks. The MaxxFan in the front bedroom seems to have a small, wind-driven rain leak.  That’s probably just a matter of re-caulking a spot, so I can do that easily once I get a chance to get on the roof.

The bigger problem is the front storage compartment, which has always leaked but really flooded in the last storm. We’ve had it “repaired” twice and nobody has ever been able to really get it to be totally waterproof. It is also difficult to open and close when the Airstream is hitched up, because the body of an Airstream is flexible, and the flexing causes the door to jam.  I have concluded after years of hassling with it that the only solution is to replace the compartment door with the updated design, which has rounded corners instead of square. This job will be major surgery that gets a little beyond my personal comfort zone, so I may recruit the help of one of my more experienced Airstream friends this winter.

In the meantime, since we may encounter rainstorms again today, we’ll seal the compartment with packing tape, as we used to do years ago when we were full-timing.  It’s a kludgy solution but it will do until we get home.  We’re only a little over 800 miles away from wrapping up this trip.

Socrates wasn’t infallible

Introspection is good, in moderation.  “The greatest good for a man is to discuss virtue every day,” said Socrates, adding the famous statement that “the unexamined life is not worth living.”  These days blogging is the common man’s method of self-examination, revealing quite a bit about the bloggers to the world even if the bloggers themselves aren’t aware of it.

But there’s only so far you should follow the advice of a guy who has been dead for 2,400 years.  (Socrates himself made a point of the fact that he didn’t know everything, which he viewed as a slight advantage over people who think they know everything.)  So after about ten years of nearly constant blogging (first in the Vintage Thunder blog, then Tour of America, and now Man In The Maze), I finally got to a point where it felt better to be quiet for a while, and just enjoy life.  And that is the short explanation for the long absence of this blog.

Now it’s time to get back to it, because the Airstream is about to move and our plans have been laid for the next six months.  We have much to do, and many places to go.

First, we need to get up to Ohio for Alumapalooza.  This is the fifth year we’ve made this exact trip, and while Alumapalooza is always fun, we’re all getting a bit bored with the drive.  We have tried just about every route between Tucson AZ and Jackson Center OH, running anywhere from 1,900 miles to 2,400 miles one way.  Last year we were so desperate to have a change of scene that we went all the way east to the Great Smokies before heading north.  It was a good trip, but now our options for seeing new landscape will have to bring us up to North Dakota, and that’s just too far out of the way.

So I’ll find some things to see and do along the way that we have missed before.  Not sure what yet.  We may end up going off on weird little side trips, like our quest for “Forbidden Amish Donuts” a couple of years ago.  I’m open to suggestions.  (No giant balls of twine, please.)

After that, we will set up the Airstream in Vermont, and then I’ve got a two-week “adventure motorcycling” trip scheduled in June.  Three guys on BMW F650 bikes (3 of the 4 members of the former Black Flies gang) will wander up into Quebec, around the Gaspé Peninsula, through New Brunswick and northern Maine, basically seeing what there is to see.  I hope to spot a few puffins and get some nice photos of the scenery, but those are optional. My only real desires are to stay dry (it’s rainy up there) and avoid incidents.  With luck, my cell phone won’t work most of the time.

Late June gets really interesting.  Airstream is lending me a new Interstate motorhome for a couple of weeks.  This is a real privilege, because (a) the thing costs $140,000; (b) it’s super-cool.  My plan is to take it from Los Angeles up the coast to the SF Bay area, then back south through the desert, then via Palm Springs to I-8 and back to Tucson.  During the trip I want to meet as many Airstream Interstate owners as possible, so if you have one please let me know if you can cross paths between June 28 and July 7.

In July I’ll pay the price for all this fun by parking my butt in Tucson and working like a dog at the computer, and in August we’ll haul the Airstream back west—and right now I have no clue what route we’ll take for that.

In early September, Brett & I will be running Alumafandango in Canyonville OR.  That was great fun last year and I expect it will be even better this year.  We’ll have all-new seminars, more off-site tours, bicycling, all-new entertainment, and of course an Airstream display indoors.  Since we moved this event to September instead of August, the weather should be even better, too!  I’m told that early September is a spectacular time to be in southern Oregon.

And finally, in October we’ve got another trip on the drawing board, which (if it comes off) I’ll talk about later.

All of this moving around comes at a price, and I don’t mean dollars.  There’s a lot of prep.  We’ve been getting ready for months, arranging dates and flights, twiddling with the Airstream, scheduling appointments months in advance, collecting destination information, cleaning, re-stocking, upgrading, etc.  The motorcycle trip, for example, kept me engaged for a couple of weeks just figuring out what gear I would need and how to pack it all.  But really, this is good.  During the off season, travel planning is a great way to build anticipation and pass the time on dark winter nights.  When I think of it that way, it doesn’t seem like a “price” at all.

In the Airstream, Eleanor has made a special effort this year to pull out a lot of stuff that had been accumulating, and culling down to the things she really needs.  So I’ve done the same, and it’s amazing how many things I don’t need anymore.  I would say that the Airstream is going to be a few hundred pounds lighter, but it looks like all the ballast we’ve ditched is going to be made up with new stuff.  Partially this is because our interests and situations have changed.  The Airstream is no longer young, and so I’m carrying a few more tools and spare parts than I used to.  We’re eating differently than we did just a few years ago.  Emma is a teenager, and I probably don’t have to tell you what a massive change that has been.  We’re no longer carrying snorkel gear—instead Eleanor packs equipment for cooking demos in some of that space.  It’s all good because it’s a reminder that the Airstream reflects who we are, rather than defining us.  That’s why they’re shiny.

I had lots of plans for upgrades to the Airstream but in keeping with the decision to pause blogging, I decided not to take on any huge projects in March or April (when the weather here is usually ideal for outdoor work).  Instead, I took care of a few small things and otherwise left the Airstream alone.  No worries, it’s ready to go, thanks to all the updates and repairs I made last year (backup camera, new storage unit, 4G mobile Internet update, flooring and plumbing, window gears).  The only significant task this year was to finally get rid of the factory-installed Parallax Magnatek 7355 power converter, which I’ve never liked because of its lame charging capabilities, and install a Progressive Dynamics Intellipower 9260 in its place.

This was a a little out of my comfort zone but worked out well.  High voltage isn’t my thing, so I Googled a bunch of reports from other people who had made similar conversions, and eventually realized that there’s no single “best” way to do it, and that the job isn’t really that hard either.  Over-simplified, it came down to disconnecting four wires (two AC wires and two DC wires) and connecting five (I added a ground wire on the AC side). One trip to the hardware store for an outlet box and some wire, and the job was done in about two hours.

The only way you can visually detect the change is by the little “Charge Wizard” stuck to the wall (this gizmo allows you to overrride the automatic function of the charger), but the Intellipower documentation (and my voltmeter) tell me that we should now have far superior charging.  That means the batteries should recharge faster, be automatically “equalized” (essential for their long-term health) and I no longer have to worry as much about overcharging while in long term storage.

The real joy of this, if I’m totally honest, is that I did it and nothing blew up.

Well, perhaps that’s the joy of everything we try outside of our comfort zones.  I think I would be OK with an epitaph that read something like, “He did many things … and nothing blew up.”

In fact, that’s pretty much the goal for the next six months.  I’ll keep you posted.

Pineapple season

Weather-wise this is one of the most pleasant times of year to be in southern Arizona.  It’s neither hot enough for air conditioning, nor cold enough for heat, and with abundant sunshine because this is one of our dry seasons.  We haven’t seen substantial rain in weeks.

Little wonder that this is when I find myself working the hardest on projects all over the house and both Airstreams.  The Caravel plumbing job is done, tested, and hopefully reliable.  Everything works perfectly.  My only job now is to take the trailer on a shakedown trip, perhaps across the county (potentially no small jaunt, since Pima County is 9,200 square miles) and camp in it for a night to thoroughly test all the work.  I am very confident in it but in this case I’m subscribing to Ronald Reagan’s philosophy: “Trust, but verify.”

(I’m also thinking of another less-famous Reagan turn of phrase: “I feel like I just crapped a pineapple.”  This wasn’t a fun job, but it feels great now that it’s done.)

The Safari, to its credit, is hanging in there just fine. Good for you, Safari.  I tweaked a few things after we got home in September, and while there are other projects in the wings, it needs nothing at the moment.  We are free to go camping.

And we might, if we had the inclination.  But when we were full-timing in the Airstream we found that in some ways this is the least interesting time of year.  The short days, even in the southernmost reaches of the continental US, meant that after about 5 p.m. we’d be back in the Airstream for a long dark night.  In the desert southwest, the temperature plummets after dark and so on those nights when we were in a national park with a ranger program to attend at 8 p.m., we’d have to bundle up like it was Alaska, in order to sit through an hour-long talk in the outdoor amphitheater on chilly metal benches.

So instead we tend to stay home in November and December, except for a break around New Year’s, and I try to get things done so that we can take off later in the season.  It’s also a good time to catch up personal maintenance, so this month I’ve had the full experience afforded the average 50-year-old American male, including a flu shot, a Tdap booster, (Tetanus, Diptheria & Whooping Cough), a examination here and there, dental cleaning, orthodontist, and the threat of having a sigmoidoscope shoved up where the sun don’t shine.  Yee-ha.

(OK, having written that, I do have to wonder why I’m not hitching up the Airstream and driving as far away as I can … Then I remind myself that I’m trying to set a good example for my daughter.)

One use of the time has been to read several very interesting books.  One has been “The Great Brain Suck” by Eugene Halton. Don’t read it if you are thin-skinned (because he skewers a certain group of Airstreamers) or if you can’t stand wordiness.  Halton could have used a good editor to trim down his prose, but his observational skills are razor-sharp.  I would hate to have him review me.

Another one has been “Salt: A World History,” by Mark Kurlansky.  Admittedly, you have to be a history buff to really love this one.  It’s not a foodie book.  He takes the common thread of an ageless essential (salt) and shows how it permeates most of the major events of world history. Salt has caused and prevented wars, changed governments, nourished some societies while crushing others, and literally enabled society as we know it today.  I picked it up while visiting the Salinas Pueblos National Monument in New Mexico, where salt trading was a crucial element of survival for the Ancient Puebloans.

Mercedes 300Dx3

I’m sure I can blame the nice weather for this next item:  I have joined a gang.  We’re not particularly scary, but we do clatter around town in a cloud of diesel smoke.  Not exactly “rolling thunder” but at least “rolling well-oiled sewing machines.” Like Hell’s Angels Lite.

We are small but growing group of old Mercedes 300D owners in Tucson who share knowledge, parts, tools, and camaraderie periodically.  In the photo you can see the cars of the three founding members, blocking the street.  We call ourselves the Baja Arizona W123 Gang.  Perhaps someday we’ll have t-shirts and secret handshake.  Probably the handshake will involving wiping black oil off your hands first.

The rest of my time has been spent working the “day job.”  At this point I am glad to say that the preliminary event schedules for both Alumafiesta, and Alumaflamingo have been released to the public (and that was two more pineapples, believe me).  There’s still quite a lot of work to be done on both events, but at least now we have an understanding of the basics.  To put it another way, we’ve baked the cake, and now it’s time to make the frosting.  If you are interested in getting involved with either event as a volunteer, send an email to info at randbevents dot com.

The question now is whether I will tackle a major project on the Safari, or just lay back and take it easy for a few weeks.  The project would be to remove the stove/oven, re-secure the kitchen countertop (it has worked loose), and cut a hole to install a countertop NuTone Food Center.  On one hand, this isn’t an essential thing just yet, but on the other hand, I’ll be glad if it’s done before we start traveling extensively next February.  I only hesitate because it might turn into a bigger project than I bargained for.  You know how projects have a way of doing that.

Hmmm… pineapple, anyone?

 

 

Lessons from the Caravel

This past week I’ve been digging back into the Caravel, in an attempt to get it back in fully-functioning condition by mid-November.  You might remember that last February I was working on that project, and abandoned it because I had to switch over to working on the Safari.  Those Safari projects (re-flooring, building new cabinetry, etc.) took all spring, and then we went on the road in May.  Now that it’s fall and we are back at home base, I’ve finally got a chance to finish the plumbing.

Actually there were three general areas of work to be done on the Caravel, of which the plumbing was only one.  I also started building a new dinette table to replace the heavy one we have been using, and there was the super-annoying propane regulator job that morphed into complete replacement of the regulator, hoses, mounting bracket, and hitch jack.

The hitch jack was still needing to be done when we got back.  It turned out that the original manual jack on the Caravel was welded into place, so I couldn’t remove it myself.  (Someday I plan to learn welding.  I’ll be checking the local community college for courses.)

I hate calling tradesmen, because (a) it’s hard to find a good one; (b) few of them return calls; (c) even fewer will actually show up.  My historical success rate has been to get one good worker for every five or six calls.  So I was geared up for the worst when I started seeking a mobile welder to come over, but got lucky this time and got a guy with only four calls.  One other said he would come over “next week,” but that was in July.

Caravel welding hitch jackJohn showed up and right off the bat I could see he was very experienced. Over the phone it took 30 seconds to describe the job, and since he owns a travel trailer himself he knew exactly what was necessary.  He   got the jack out in 20 minutes, and the new one went in pretty quickly too.  It is bolted in place, not welded, so I can get it out myself next time.

Caravel safety chainsWhile we were at it, John torched off the old—completely inadequate— safety chains and welded up a new set.  The whole job took about an hour, plus a few minutes the next day for me to wire up the power leads.

So that ended the saga that began with a new propane regulator.  One down, two to go …

I left the plumbing in what I earlier described as an “80%” state.  This turned out to be pretty close to the truth, as long as you remember that the last 20% takes 80% of the time.  I was hoping to complete the job in about 10 hours.  After a week of tinkering with it, I think I’ve already using up my allotment of time.

The problem is rookie mistakes.  I learned a lot of things doing this job, but chief among them are:

  1. Don’t ever re-use anything from the original plumbing.  I had set out to avoid that mistake (see photo below of some of the old plumbing I threw out), but then I went and re-used just one piece, a brass winterization valve that was screwed into the water heater, because it was so firmly stuck in the threads that I couldn’t get it out.  And guess what piece leaked when time came to pressure-test the system?Caravel old brass
    Well, necessity is the mother of invention, so I did eventually get that brass valve out, and if you enlarge the photo you can see quite clearly that the shutoff has been leaking for some time.  All that green corrosion is the tell-tale, and that brings me to the next lesson:
  2. Buy good quality parts.  I can’t see any way that it pays to buy cheap plumbing fittings.  All the stuff I removed was low-grade and it was all failing after a decade.
  3. PEX is great stuff, but it only works if you remember to actually crimp the fittings.  Last February I left a few of the first crimp rings un-done “just in case” I needed to disassemble later because I’d made a mistake.  By November, I didn’t remember that.  You can imagine the spray of water that occurred later.  (Doug R gave me the advice to pressure-test with compressed air instead of water.  I didn’t take that advice, and I should have. It’s not fun chasing leaks with a towel.)
  4. You need a LOT more of everything than you think.  I bought 100 feet each of blue and red PEX tubing, 100 crimp rings, eight swivel fittings, a box of brass elbows, six shutoff valves, and many other bits.  I ran out of swivel fittings, crimp rings, and shutoffs, and nearly ran out of elbows.  Why?  Because I didn’t realize exactly what was going to be required (and I wasted a lot of crimp rings making mistakes).  It’s astonishing to me that I used most of the 200 feet of PEX tubing that I bought.  It’s only a 17-foot trailer, for cryin’ out loud!
  5. It’s a lot easier to re-plumb if the cabinetry is out.  I would have had this job done in a fraction of the time if the trailer were bare, instead of fighting to crimp copper rings inside a closet!

Caravel old plumbing The job still isn’t done, but it’s getting close.  Eleanor has been squeezing herself into the closets and under-sink area to do some of the tricky crimps.  We spent most of last Saturday together in there, and we may yet spend a chunk of this coming Saturday in there too.  The plumbing is fully assembled, so the next job is to do more leak-testing, re-assemble the interior furniture that we removed, clean up, and then in a few weeks we’ll take the Caravel out for a road test and shakedown weekend.  The third project, the dinette table, can wait until later.