Man In The Maze

by Rich Luhr, Editor of Airstream Life magazine

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Jul 15 2013

A Mixmaster, a Mercedes, and a zombie

When I’m TBM I must admit that I don’t eat as well as during the rest of the year, when Eleanor is here to cook.  But it’s an opportunity to eat like a bachelor, and believe it or not that’s not entirely bad.  It inspires independent thinking, for one thing.

Sure, the blueberry/chocolate smoothie wasn’t my biggest success (nor the caramel/bacon smoothie).  And my annual survey of Tucson’s Sonoran hot dog stands (ongoing at the moment) is a health fanatic’s nightmare.  It doesn’t matter.  The essence of TBM is trying new things, following sudden inspirations, and taking small risks to uncover the answers to questions nobody cares to ask.

This can encompass culinary topics as well as almost anything else.  For example, which is the best zombie movie of the past few decades?  The only to be sure is to watch as many of them as you can. I personally favor old-school classics like “Omega Man” with Charlton Heston and Anthony Zerbe, but I recognize I may be in the minority with that choice.  More recently “Shaun of The Dead” with Simon Pegg & Nick Frost could be a contender for its relative originality, and I think “I Am Legend” with Will Smith deserves a vote.

As you might be able to tell, I’m not a huge fan of the straight horror-style zombie flicks filled with shuffling idiots.  I like the ones with something new to push the theme forward, while respecting the genre.  To keep my research complete, Rob and I went out to see a late showing of “World War Z” last week.  I thought it failed to have a good plot climax, but it was good to see that the movie industry is still revisiting this tried-and-true theme.  Zombie movies are sort of self-mocking, since the movies themselves are often “undead” versions of those that came before.

Another aspect of TBM has been the traditional buying of an unnecessary car.  I haven’t blogged all the cars I’ve bought over the past few years, but basically I seem to find one every year or so, and then sell them a year or two later after sorting them out.  The green Mercedes 300D was only bought last fall and I am planning to keep it for a long time, so I told Eleanor I would not break with tradition and not buy a car this summer—and then promptly discovered a flashy red Miata at an estate sale and put a bid in on it.  To be fair, I called her first and she encouraged this irresponsibility, because she wants it for herself!  (I lowballed the bid so we probably won’t get it anyway.)

At the same sale I found a Sunbeam Mixmaster Model 12 (made from 1957-1967) in fairly good condition.  Eleanor already has a Mixmaster Model 9 (late 1940s) that was handed down through her family, which she still uses regularly.  We thought the Model 12’s beaters might be interchangeable with the Model 9 beaters, but as it turns out the Model 12 won’t release the beaters at all. I’m going to have to take it apart to fix that problem, and while I’m in there I’ll clean up the gears and motor parts, and re-lube it with new food-grade synthetic grease.

Two Mixmasters is really more than we can use, so I’m not sure what we will do with the Model 12 after I’ve fixed it up.  Right now I’m admiring it as a great example of durable American mid-century mechanical design.  It just looks good sitting there, and it’s amazing to me that these old machines still work as well as they do after fifty or sixty years in the kitchen.  It’s also neat that they are still so inexpensive and easy to find, despite being antiques.  I paid $22 for this one complete with beaters and two original milk-white glass bowls, all in good condition.

Sunbeam Mixmasters model 12 and 9These Mixmasters are analogous to my Mercedes W123: built in abundance, well-designed, long-lasting and hence beloved.  In a way they represent a pinnacle of engineering, because they achieved everything that could be hoped for at the time.  I wonder if the builders knew that they’d created things that would not be surpassed for durability by anything to follow.

I really like things like that, machines that are timeless in both design and function.  I’m not a fan of disposable industrial design.  “Disposable” is for Kleenex.  This bias is probably most of the reason why we have Airstreams, too.  Of all the things we own, the mid-century products are the ones I respect the most.

The machine that makes my smoothies is another antique, a Sunbeam Vista blender from the 1960s. When it just keeps working for decades, why replace it?  In that vein, we recently acquired the final bits we need to install a NuTone Food Center in the Airstream Safari.  The NuTones are highly sought by some RV owners because they are designed to be mounted in the countertop (thus saving valuable space when not in use).

We had one in our 1977 Argosy 24 known as “Vintage Thunder,” and kept most of the accessories that we’d collected for it.  The NuTone motor is permanently mounted under the counter, and you just pop whatever appliance you want on the power head at the countertop:  blender, coffee grinder, juicer, mixer, food processor/slicer, knife sharpener, etc.  Collecting the accessories is easy on eBay but the prices tend to be high these days because they’re out of production.  Our final piece was the motor base, and we got one of those from David Winick at Alumapalooza.  I plan to install it over the next winter, when I’ve got to get under the kitchen countertop to re-fasten it anyway.

Speaking of Airstreams kitchens, the Caravel’s new dinette table has been cut.  The dimensions are identical to the current table, but by using solid poplar instead of plywood/ash/Marmoleum, it is 8.1 pounds lighter (23.1 lbs).  That may not seem like a lot, but it makes a huge difference.  We’ve trimmed the weight by 26%, enough to allow one person to heave it out of the wall mounting bracket and convert it to a bed without help.  And it looks better already.  Neither Eleanor nor I were crazy about chunky look of the previous table.

I’ve got to let the wood settle for a few days before I proceed with sanding, shaping, finish, and hardware, so for now it’s just resting flat on the floor of the living room.  It may also require a little bracing underneath to ensure that the table never warps.  I’ll get to that over the next few weeks.

In the meantime, I’ve had a chance to contemplate why it matters to me to fine-tune the Caravel, a trailer that we hardly ever use and are seriously over-invested in.  It’s really for the same reason that I’ll take two hours to disassemble an old kitchen mixer that we really don’t need, and carefully clean & lube it so that it can work as designed for another few decades.

You could look on it as a form of recycling, but it’s more than that.  The 1948 Sunbeam Mixmaster Model 9, the 1968 Caravel, the 1971 General Electric P7 oven, the 1984 Mercedes 300D, and the 1970s era NuTone could all be replaced by modern equivalents, but none would be as durable, or as inspirational to me.  These things seem to deserve attention and respect and repair.

They were made to last, in part because they were built in a time when “value” meant more than lowest price.  More importantly, they have lasted, proving their designer’s principles were correct. If you want to make a product today that will last for ages, you don’t need to guess the future—you only need to respect good design.  Not to get too romantic about it, but those few antique machines we still use and value prove that great principles endure.

Just like zombie movies.

Written by RichLuhr · Categorized: Renovation, Temporary Bachelor Man

Jul 09 2013

The hangar queen

I mentioned in the previous blog that our 1968 Airstream Caravel is a bit of a hangar queen.  I’ve come to accept that, viewing it as (a) an heirloom for Emma to use someday; (b) an investment vehicle (so far a spectacularly bad one, since we have more invested in it than market value); (c) an interesting ongoing project to advance my general “handyman” education.

The last rationalization is probably the best one.  The Caravel has advanced my education in woodworking and plumbing in particular.  Someday I may even put those skills to use in the house, although I never seem to be as motivated to work on house projects.  Houses are sort of boring—they don’t move.

In the next few weeks the Caravel will get some more attention, this time in the area of the A-frame.  I bought a replacement hitch jack for it because … well … to be honest, because of a long series of stupid events.  Let’s see if I can get this all straight:

  1. Last February the propane regulator began to leak, so I bought a replacement.
  2. The replacement regulator had the red/green “flags” which indicate if the tank is empty or full on the “front” of the regulator, but on the Caravel the regulator is supposed to mount facing the rear.  This meant that the flags were not visible.  The spare tire blocked any view of them.
  3. Rather than returning the regulator for one with the flags on top because that would be “too much trouble,”  (and therein lies my big mistake) I decided to mount it facing forward.  This was more complicated than it would seem.  The job required numerous hardware store trips, a longer main hose, replacement “pigtail” hoses to the tanks, a pair of brass elbow fittings, four stainless screws, and numerous washers so that the mounting hardware would fit correctly.
  4. With that job finally done, I discovered that the handle of the manual crank hitch jack collided with the new regulator, making it very difficult to raise and lower the trailer’s tongue, so I decided to replace it with a power hitch jack.
  5. When I attempted to remove the original hitch jack, I discovered that it had been welded into place.

And that’s where I am today.  I didn’t have time to deal with it back in April and May, when I was doing a lot of work on the Safari, so I set the problem aside.  Now that I’m back—and lacking a tow vehicle—the only way to proceed is to get a mobile welder out here to cut out the old hitch jack and then re-weld the necessary plate for the new one.  I’ve made a few calls and should have someone out here in the next week or two.

If I were smarter I would have simply returned the propane regulator for the right one, and avoided this entire mess.  This debacle is going to end up costing about $400 counting all the miscellaneous parts, welding, and jack.  But at least I can console myself with the knowledge that now I’ve got a fancy power hitch jack on the trailer that we never use.

In the interest of continual investment for little actual return, I have also taken the dinette table out of the trailer to have it re-made.  The table we have currently was overbuilt by a well-meaning friend and weighs far too much to be easily handled when converting it into bed mode.  The same shop that built the black walnut countertop for the Safari a few months ago will duplicate the Caravel dinette top in poplar, which should be considerably lighter.  I’ll shape it, finish it, and attach the hardware in the next few weeks.

The plumbing project that I began last spring is about 80% complete.  With the hot weather this time of year, I’m not inclined to go out to the carport to finish that job, even though the Caravel has air conditioning.  It feels like a job to be done in the fall, when we return from Airstream travel and the Tucson weather is perfect for projects.  Around here, that means November and early December.

Someday soon this trailer is going to be absolutely perfect.  I’ll have to take it somewhere.

Written by RichLuhr · Categorized: Airstream, Renovation

Jul 03 2013

I break for motorcycling

There wasn’t much time to catch up on life after we returned from Europe, and the frequent rain in Vermont didn’t help.  You might think that having a few rain days would help office productivity, since the distraction of a sunny day at the lake wasn’t tempting me away from the laptop, but really I wasn’t in the mood to get back to heavy desk work and the rain just made me want to stay in bed in the Airstream.

This has been one of those cold Junes, with lots of thunderstorms and humidity.  Among other things, it put a serious damper on my plans to go motorcycle touring, but then over the weekend we had a little break.  Saturday morning we had a few hours of decent weather, and so the local “gang” got together, four of us (three BMWs and a Honda).  Not willing to risk a long ride lest the weather change again, we rode down to Vergennes (the smallest city in Vermont, one mile square) and got breakfast at the local cafe.

Sunday was the only really good weather day, and coincidentally the day of a charity ride to benefit an animal shelter.  We joined up with a few dozen other avid Vermont motorcyclists (a category which implies people of strong character since motorcycling in Vermont’s climate requires patience and resilience) at Cycleworks in New Haven VT and went on a really nice tour of about 95 miles through Addison County.

IMG_2418Now, I grew up in this area and have spent part of almost every year of my life around here, and still this tour brought me on some roads that I’ve hardly ever seen.  It reminded me of the beauty of the Vermont countryside–the roads that don’t go conveniently in a straight line, bringing you past the old farmhouse architecture, the rolling green hills and fields, and much more if you will only take the time to drive them.  If it weren’t for this charity ride I probably wouldn’t have gotten out to see all of that.

IMG_2410

At this point I had my eye on my impending trip to Tucson.  Whatever I needed to do in Vermont had to get done quickly (and while the rain was paused).  In the afternoon following the ride, I got up on the roof of the Airstream to clean off all the organic debris that had covered it in the past four weeks.

There was a lot, even more than we usually get, thanks to some tree that flowered extensively and dropped thousands of buds on the roof.  In the weeks of June rain, all of those flowers decayed to brown mulch, mixed with sticks from the locust tree, and it was really a mess up on the Airstream’s roof.

IMG_2422Usually this job gets done at the end of the summer, just before we leave, but this year I’ll be doing it twice.  It’s really not comfortable getting up on the roof when it is wet and covered with decaying plant matter.  I take some precautions to avoid slipping off, but still it feels dangerous with all the slippery gunk.  At the Airstream factory they have a neat harness rig from the ceiling that keeps service center workers from falling off roofs.  I wish I had a Willy Wonka skyhook here.

Lately we’ve had a strange problem with the water pump in the Airstream.  It will sometimes refuse to shut off after we’ve run the water.  Rather than stopping automatically when the pipes are pressurized it continues to run at its lowest level, making a sort of perpetual moaning noise.  We thought at first that the pump’s shutoff switch was going bad, but after a while I traced the problem to air trapped in the water pipes.  The pump can’t get the water pressure up if there is air in the line (because air is very compressible), so it keeps trying forever.

Running the pump briefly with all faucets open (including the shower, outside shower, and toilet sprayer) lets the air out and cures the issue for a while but after a few days it recurs. At this point I’m thinking the problem is in one of the fixtures, perhaps the shower valve, letting air in and somehow trapping it, but I haven’t managed to narrow down which one is the culprit yet.  In any case, the pump itself seems to be fine.  I checked it for leaks last week.

That’s about as exciting as it got this week.  I took care of a few other small things, packed my bag, and headed to the airport on Tuesday.  Vermont is east of me now, along with E&E, and the next phase of summer begins with the new blog post.  Temporary Bachelor Man is coming up!

Written by RichLuhr · Categorized: Maintenance, Motorcycling

May 28 2013

Pre- Alumapalooza 4

The blog has been quiet the past couple of days because we’ve been deep into the Alumapalooza pre-event routine. We’ve settled into a pattern for the set-up of these events, which started before we arrived.  This year we have a slightly larger staff than before, and they are all really excellent, so the workload for us has gotten much lighter.  When we pulled in to Airstream’s Terra Port on Saturday, everything was so well under control that there was little to do but get updated, and on Sunday instead of joining the goody-bag assembly line, I was able to spend the day with Super Terry doing some maintenance to our Airstream.

Airstream Safari CircleThe maintenance was primarily about inspecting our tires and wheel bearings.  It has been over three years since the bearings were re-packed, and many miles, which is far beyond the usual RV industry recommendation.  Paradoxically, our heavy and regular use of the trailer is one of the reasons we’ve gotten away with it. Sitting still isn’t great for the bearings, as it offers an opportunity for condensation to get in.  I’ve also periodically checked the bearings to ensure they are running cool, and whenever a wheel is up in the air I check for smoothness & quietness of rotation.

Still, it has been nearly two years and probably over 12,000 miles since the last time Super Terry and I took the wheels off to check things out, so it was definitely overdue.  We found that the Michelin tires are still doing well, but wearing more on the outer edge of the tire tread, so we took them over to the Wal-Mart Super Center in a nearby town to get them flipped.

Airstream Michelin tire wear 2013-1

Now the white-letter side of each tire is facing out, and the tires have been swapped from side to side so that they will have the same direction of rotation.  This should even out the wear a little.  Based on the wear I saw, I’d guess we could get about 50k miles out of them.  They’ve already gone over 30,000 miles, and the date code says they are five years old so they are probably going to “age out” before they wear out.

Airstream Parbond caulk-1Our inspection revealed that the brake pads were fine except on one wheel, where the disc caliper sliders had gotten dry.  When that happens, only one brake pad gets all the wear, so we replaced that set of brake pads and re-lubricated the caliper sliders.  Otherwise all was good.  Super Terry re-packed the wheel bearings, and re-applied gray Parbond (a sort of thin caulk used for small seams on the exterior) to a few spots that needed it, and that completed our day of maintenance.

Over the weekend I had a few minutes to look around Jackson Center to see what has changed.  We knew that the Cafe Veranda, the best restaurant in town, had closed.  The building is still for sale.  I hope someone buys it and turns it back into a B&B.  It’s a gorgeous house and has some interesting history.  I’ve heard that Wally Byam used to stay there many decades ago.

The one-screen downtown movie house, the Elder Theatre, is in danger of closing for the same reason as many other old independent screens across the country.  The mandatory change to digital projection is too expensive for this little Mom & Pop operation, and so they’ve launched a Kickstarter effort to raise $25,000 to save the theater.  Check it out and pledge if you love the little village of Jackson Center, OH.  This country is going to lose hundreds of little downtown theaters if they can’t make the digital conversion this year.

Phil’s Cardinal Market, the old grocery store, has been replaced by a spankin’ new Family Dollar store.  It’s nice to see some investment in the downtown.  It just opened last week and seems very fine.  This week the Alumapalooza-goers will flood it and probably clear it out of milk and bread, as they usually do.

On Monday the big deal of the day was the arrival of the tent.  Normally the tent crew arrives in the late morning and has it up by 2 or 3 in the afternoon, but this year things ran late, so we didn’t have a chance to get in there and set up our stuff (lights, sound, kitchen, Internet, refrigerators, etc) until after 6 p.m. This was an inconvenience but really not much more than that, so overall I would say setup went extremely well this year.

All weekend we’ve had early arrivals showing up and parking in the Service Center parking lot.  At this point I think we have about 25 Airstreams there, plus another ten or so staff trailers in the Terra Port, and probably 6-10 more service customers.  Everyone gathered on the grass for the Memorial Day cookout, which was a huge success.  The rain we had gotten in the morning cleared up for the afternoon and early evening.  It rained again last night and there is still the occasional patter on the roof as I type this (at 6 a.m. Tuesday) but the forecast is calling for improving conditions all day and fabulous conditions through Friday.  Only a little rain and not too much heat is a pretty good week in JC this time of year.

Airstream guitar Yesterday Dave Schumann showed up and took a few of us into his office to show off a new Airstream guitar.  So far only two have been made, but Airstream will get more and sell you one for $2,250 if you are interested.  One of our attendees is going to play this one on stage this week.

All week Eleanor and I have been practicing for the new Aluminum Gong Show, which is a featured part of Alumapalooza this week.  We’ve got a little routine which involves both of us and a ukulele.  If the performance is not great, at least it will be entertaining.  I am hoping a few more people sign up to be in the show.  Any act is welcome, even pet tricks.  It just has to be a minimum of 90 seconds long and a maximum of four minutes.  If you are attending Alumapalooza you really don’t want to miss this show, trust me …

It’s time to get moving now.  This is going to be one of those days where we do more before 9 a.m. than most people do all day.  By 8 we will have a caravan of staff trailers heading out to the field, and by 9 parking of the general attendees will begin.  Alumapalooza begins now!

Written by RichLuhr · Categorized: Airstream, Alumapalooza, Maintenance

May 13 2013

All systems go

Our countdown to the summer-long trip is into the single digits now, and so it is time to run the “Airstream systems check.”  This is a routine that I started integrating to our pre-trip prep about a year ago, after we had to cancel a long-awaited trip because the brake actuator died while the Airstream was stored.

Although that situation was sort of a fluke (the actuator was part of a run of bad units that were later recalled), it demonstrated that we can’t take our Airstream for granted.  It is almost nine years old now, and has seen heavy use.  This spring I’ve been going through the areas of the rig that have shown wear.  Through a process of refurbishing, repairing, and updating it has been put back into good shape, better in some ways than it has ever been.

In addition to all the stuff I’ve blogged, a few smaller projects got done in the past week.  For example, I added LED light strips to the under-bed area.  These turn on automatically when the bed is lifted, thanks to a magnetic switch.  It was a surprisingly painful job, because I had to squeeze myself into the front storage compartment to connect wires, but worthwhile because before we never could see well when rummaging around in that storage area.

IMG_2174While moving the backup camera I discovered a second main ground wire, hidden inside the rear bumper compartment.  This one was also somewhat corroded, despite being a bit more protected, so for good measure I disconnected it and cleaned it up as I had the front one.  I also lubed all the locks and hinges with graphite, replaced the two big zerk fittings on the Hensley (they have special spring-loaded plungers that tend to wear off), replaced a bad cabinet spring latch, and other such simple stuff.

Since we’ve fiddled with the flooring, furniture, plumbing, windows, antennas, camera, hitch, belly pan, refrigerator, bathroom sink, and microwave in the past couple of months, it seemed especially important to do a good road test before we hitched up for the real thing.  I recruited Mike, and we towed the Airstream down to the local highway truck stop, the TTT.

IMG_2173A good local truck stop can be a boon.  At the TTT we were able to get months of desert dust and last summer’s bugs finally washed off the Airstream, then go around to the CAT scale to get weighed (and re-weighed after adjusting the weight distribution a little), and on the way there and back were had opportunities to check the brakes and dial in the hitch head adjustment on the Hensley.  (This latter adjustment is crucial, as an off-center hitch head will cause the trailer to push the tow vehicle off-course in a hard braking maneuver.  We only had to do this because we disassembled the hitch for painting, otherwise it’s a “set and forget” item.) If we’d been in the mood we could have topped up the diesel and had lunch at Omar’s Highway Chef, too.

Mike kept the ladies at the TTT front desk entertained while I went through the CAT scale.  The report told me that the Airstream was lighter than it has ever been when loaded for travel with full water, at about 7,260 pounds.  It has run as high as 7,800 pounds, but usually less.   We haven’t yet finished loading some of our stuff, so when we leave it will probably be right around 7400-7450, which is fine.

While we were at the TTT I had a chance to walk around and inspect the tires, see if anything came loose (especially things I fixed!), and adjust the strut jacks on the hitch to move a little more weight to the front axle.  I went around for a second weigh and verified that the tweak moved another 60 pounds forward. (By the way, our hitch weight came out to 660 pounds, or 9%.  People often assume it’s much higher because of the size of the trailer, but it has always been around 9-11%, verified over the years by truck scales.)

The road test to and from the TTT verified that the new position of the backup camera is awesome.  With the high mounted position I now have a clear birds-eye view of the traffic situation behind us—three lanes wide.  I’m going to really like that when we get into heavy traffic situations like Dallas/Ft Worth. It’s also more useful when backing into the carport.

The test tow was about 40 miles roundtrip and it verified that everything seems tight, right, and ready to go. No surprises.  Even the new cellular antenna clears the carport entry as planned.  And it’s shiny again.  So all systems are “go” for launch.  We just need to get the crew on board and that should happen by the end of the week.

Written by RichLuhr · Categorized: Airstream, Maintenance

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