Man In The Maze

by Rich Luhr, Editor of Airstream Life magazine

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Aug 15 2012

Joe Skeen BLM campground, El Malpais

You’d think that after weeks of delays we would be ready to go, but it’s never easy.  Eleanor had too many things on her “to do” list the past few days (including finishing the curtains) and despite heroic efforts we ended up with a late start of 11:30 a.m.  This was a big problem because I had planned a 380 mile drive and now we’d be arriving at night, which is never ideal.

I considered going an alternate route (the Interstate), but that would have completely trashed our planned scenic drive and the choice of campsites along the mid-New Mexico section of I-25 is pretty poor.  So we got in the car and headed toward I-10 (the mandatory part of any eastbound trip from Tucson) and I figured I’d think about it for a while.

Except that we started having other problems right away, which were distracting.  First I got a warning from the car: “TRAILER TAIL LIGHTS OUT”.  I’ve seen that one before, and it has never been a tail light outage. It’s always the result of corrosion on the 7-way trailer plug.  After sitting in Vermont in the high humidity, the copper connectors get very tarnished.  We’ve had quite a few good thunderstorms this summer in Tucson too, which haven’t helped.  I unplugged the connection, gave it a perfunctory cleaning, and plugged it back in.  Problem solved.

But it wasn’t.  The Prodigy brake controller began acting funky.  It is very sensitive to mis-wiring or poor connections, usually flashing “n.c.” when the connection is loose.  This time it reported “c.” which means “Connected—all is well” but when I pressed the brake pedal it refused to activate the trailer brakes.  Nothing happened.  Normally it would report the number of volts being sent to the brake, but the thing just kept saying “c.” at me like it as being willfully stubborn about not wanting to work.  Then it would flash a brief moment of voltage, and go back to doing nothing.

It also began reporting that it was off-kilter intermittently (which shows up in the display as “–“).  The accelerometers in the Prodigy require that it be mounted within a certain range of angles.  It has been mounted in the same position for three years, so I knew it was correct, but today it decided that maybe it wasn’t.  All of these odd behaviors baffled me, and I began to think that our trip was going to be delayed while we went 20 miles out of our way to go buy a new Prodigy.

Then the car reported “LEFT TRAILER TURN SIGNAL OUT,” and I decided the whole thing was the result of crappy corroded connections.  So we stopped and I broke out some emery cloth and very meticulously scraped all the connectors on the 7-way plug until they were at least a little shiny.  Ten minutes later, we were on the road and all the weird symptoms stopped.  I need to do a more thorough job later with something better than emery cloth, and perhaps a little liquid electrical contact cleaner.  Otherwise I’m sure the problem will re-occur after another few rains.

With all going well at last, I decided to stick with the scenic route plan.  The real trick with scenic routes is to remember to fill up the tank before you get into the remote country.  We made a stop in Safford AZ (about 170 miles into our drive) to get 14 gallons of diesel and a few hours later in the boondocks of New Mexico I was very glad I did.

One highlight of the trip was Mule Creek a.k.a AZ-NM Rt 78.  The road winds a bit and there is a 40-foot restriction on trucks and the speed limit drops to 30 for much of it, but it was beautiful and worthwhile.  Then we picked up Rt 180 northward (a little bumpy and uneven in spots but generally OK), and then Rt 12 to Rt 32 to Rt 36, which are good roads.  All the while we were climbing, eventually peaking out at 8,200 feet, and as the sun dipped lower and summer thunderstorms drifted along the horizon we enjoyed fantastic skies and rainbows all the way.

I was racing against time but you can’t really go terribly fast along this route.  60 MPH was about the max, and most of the time it was 50 or 55.   When we got to our final leg on Rt 117, the sunset was upon us and the light began to get dim.  Still, we were treated to some really great scenery along the edge of El Malpais National Monument and the Acoma Reservation.  Rt 117 demarcates the border between these two properties. Along the southeast are impressive bluffs of sandstone, and to the northwest are plains studded by volcanic mountains.

Our stop for the night is a little BLM campground along Rt 117, called Joe Skeen.  It is free and provides no services at all except for pit toilets.  It’s barely marked at the roadside, and the entry road is rough.  I figured that being mid week it would be empty, but we were surprised to find most of the spots taken by tent campers.  Only two sites were left, both of which were drastically unlevel.  It was almost completely dark at this point, and I couldn’t see Eleanor at all when she tried to help me back up, so we finally left the Airstream cocked in a campsite with all of our leveling blocks under the curbside wheels, and called it “good enough”.  It was a messy parking job but there seemed to be no other place we could go in the campground that would be any better.  Even with a small mountain of leveling blocks under the wheels, inside the trailer we still had a little curbside tilt.

Eleanor’s pre-cooked meals are already coming in handy.  She brought out a smorgasbord of leftovers and new goodies (cold chicken, Indian rice, grilled zucchini & mushrooms, etc.) so we were able to eat quickly and keep the dishes to a minimum.   Good thing, since with the time zone change it was now nearly 9 p.m.   I went to bed early, with confidence that we would have a very quiet night in this remote and rustic campground.  The long day of towing for this trip is over, and from here on in our travel should be much more relaxed.

Written by RichLuhr · Categorized: Airstream, National Parks, Roadtrips

Aug 14 2012

T-minus …. and counting

It’s Tuesday morning and we’re in the final stages before departure.  These days, leaving the house resembles a NASA countdown.  The longer we settle in to the house, the harder it gets to organize everything and launch the ship.  Right now one of the Mission Control officers is running down her final checklists, while I’m about to go clear the launch pad.  Our backseat astronaut is still in Rest Mode.  I’m hoping that departure will be on schedule at about 10 a.m.

Eleanor did a bunch of curtain work in the last few days, which I’ll document later as part of the Airstream renovation.  As planned, she washed the existing curtains, then sewed new fabric over them with extra width so that they’d close more easily. They look much better and give better privacy at night.  She also added some new elastic tabs to some, where the factory had scrimped a little too much.

I probably never mentioned this before, but our Mercedes GL320 gets about 1,500 miles per gallon.  Unfortunately, that’s not the diesel fuel economy, it’s the Diesel Exhaust Fluid (DEF) I’m speaking of.  The car was serviced and the DEF tank was topped off right before we left for Alumapalooza in May.  That was about 8,400 miles ago, so the car is due for another service in 1,600 miles.  We’ll actually get back with about 2,200 miles on the car this time, so I’ll run a bit over.

To avoid the risk of running low on the DEF, I added 4.5 gallons yesterday.  The dealer will fill the DEF tank when the car goes in for the 10,000 mile service, but they charge $9 per half-gallon for DEF (which they call AdBlue) plus a service fee, which means it costs about $200 to have them fill the tank.  I buy the DEF myself for a total of about $45 for the entire tank, and pour it in myself.  When I go in for service, I make a point of telling them I already took care it.

Our biggest problem today seems to be that we have far too much refrigerated and frozen food.  Eleanor pre-cooked a lot of stuff so we’d have quick and convenient meals while we are towing and during Alumafandango.  But now she is going to have to get creative in order to get everything packed.  We may resort to temporary refrigeration using a portable cooler and some ice packs, until we’ve managed to eat down our supplies.  So I expect to be well fed for the next couple of weeks.

I plan to blog at least every other day as we are on this trip, including daily blogs from Alumafandango.  But if you are want another perspective, you might want to check out a few other bloggers who are currently on their way to Alumafandango (or will be soon).  These include:

Kyle Bolstad:  WhereIsKyleNow

Dan & Marlene: Mali Mish

Kyle & Mary: Channel Surfing With Gas

Kevin & Laura: Riveted

Deke & Tiffany:  Weaselmouth

Anna:  Glamper

 

 

Written by RichLuhr · Categorized: Airstream, Mercedes GL320, Roadtrips

Aug 12 2012

Complications and revisions

I think this may be a record for us: three postponements of the same trip.  First we were going to leave Tucson on August 2, and enjoy a glorious couple of weeks exploring Utah and Colorado before Alumafandango began on August 21.  Then, when it became obvious work wasn’t going to allow me to go that early, we postponed to August 8, which quickly became August 9.  And then we realized we were far too deep into too many projects, and the trip slipped again to August 14.

As you might guess, this has meant re-writing the trip plan several times.  Now, instead of going up to Utah and visiting Navajo National Monument, Canyonlands, and Dinosaur National Monument, we are going up through New Mexico on a quicker route.  But here’s the ironic bit:  the trip has actually gotten better in some ways.

Maybe I’m just looking at the glass as 30% full, but I see a very relaxing (although short) trip through some interesting parts of New Mexico that we haven’t seen before. Instead of a lot of boring Interstate, we’ll get a chance to roam up AZ Rt 191 (part of it, not the “Devil’s Highway” portion), AZ-NM Rt 78, and NM Rt 180.  All of these are great scenic roads.

When we go out on a new trip, I like spending the first night somewhere boondocky, with no hookups and few people.  It’s usually the easiest night to be self-reliant, since our batteries are fully charged and we have lots of water and fuel.  Plus, I just hate paying campgrounds the first night of a trip.  The fee for a campground is always more palatable when you need their amenities to replenish your systems.  So, if we make it that far, our first night will be at a remote free boondock site near El Malpais National Monument in northern New Mexico (point “B” on the map).

We’ve been to El Malpais before, so we’ll move on directly the next day to Bandelier National Monument (point “C” on the map).  I planned the trip so that our drive on day 2 will be a half day, giving us time to do a little exploring at Bandelier when we arrive. If there’s a lot to do, we can spend two nights there.

From there we have to cover another 350 miles or so to get into Denver by Friday night.  And that’s when the work begins.  Brett & Lisa will be there already and we will meet them to do some prep for Alumafandango, and check the campground to ensure everything is ready to go.

Alumafandango will keep us occupied until Sunday August 26.  Probably that night, or the next morning, we’ll hit the road again and work our way over to Utah to start checking out more national park sites.  Utah is the motherlode of great western national parks, so we’ve got a lot of choices.

Our plan at this point is somewhat open but we have a few pretty good ideas of what we would like to see and do.  I’ve got all my projects under control (they’re never really “done” but at least they are managed), and we’ve cleared our schedules so that we don’t have to get back to Tucson until September 4. So even though the early August trip didn’t work out, the late August one looks like it will.  And that’s good enough.

Written by RichLuhr · Categorized: Airstream, Roadtrips

Jul 25 2012

Thinking about the renovation

We have roughly two weeks between the end of one trip (coming back from Vermont) and the beginning of another (going to Colorado).  It’s unusual for us to stop off at home base for a short time like this, but it has been an unusual travel year for us in general.

The two weeks were earmarked for various practicalities, like appointments, the final work on the Fall 2012 issue of Airstream Life, and Alumafandango.  Beyond that, I had hoped to have some free time to get started on our Airstream renovation, but very little has been done—I’ve just been too busy.  We have samples of Marmoleum in hand, and some definite ideas about upholstery and curtains, but so far haven’t managed to actually get out to the various suppliers and finalize the choices.

Eleanor did remove some of the curtains to see if we could get them clean.  Her plan is to re-cover the existing curtains rather than creating new ones from scratch. She did this on Emma’s back window a few years ago and the result was great: a completely “new” looking curtain without all the labor.  With the additional fabric overlaying the old, she was able to make the overall curtain a little wider so that it wouldn’t need to be pulled quite as tightly to close, and add all new hook & loop fastener for better closing.  Plus, the light-blocking ability of the curtain was greatly improved, which is a nice feature in the bedroom.

Our dinette curtain looks horrible right now. It bears the indelible stains and other marks that testify to the presence of a small child eating spaghetti a few inches away.  Emma began living in that trailer when she was a mere five years old, and now she’s 12 and I think at this point she deserves a clean start rather than forever eating next to the minor errors of her youth.  And we wouldn’t mind nicer curtains either.

Washing was ineffective.  The stains are permanent.  It doesn’t matter since they are going to be re-covered anyway.  We’ve chosen darker fabrics than the dingy off-white original material, which will cover the underlying history and match the other fabrics and materials that will be installed later.  For the upcoming trip to Colorado she is going to install a temporary solution of ribbon strips and new hook&loop so that we can close them better, and in September they’ll come off again for the permanent fix.

Tomorrow we will drop in on an upholstery place, or two, and try to get some samples of fabrics for the dinette.  We need to find a good shop to fabricate the new countertops as well.  That would be easy if I were willing to install typical household-style counters, but I want these to be the same thinness as the factory ones to keep the weight down and avoid hassles when re-fitting them.  Also, we’re going to install a larger, deeper sink, and cut a hole for a NuTone Food Center, enlarge the splashguard, and add in a good quality cutting board, so I’ll be looking for a company that we can work with on the details.

Much of the shopping has been online.  In particular, I’ve been researching inverters because a major goal of the renovation is to improve our power situation. Right now we have a great solar power system, but it can’t power appliances like the TV, microwave, NuTone, laptop computers, toaster, and coffee maker.  These are all things we would like to be able to use when off the grid.  A 2000-watt pure-sine inverter will take care of that problem handily.  The LCD TV consumes only about 110 watts, and the laptops are only about 85 watts each, so the electronic devices are easy to run.  The NuTone is rated for 625 watts, the toaster and coffee maker are both less than 1000 watts, and the microwave is an unknown (since we are getting a new one) but I expect it to come in at about 1100 watts. We’ll have to be careful not to make toast and coffee at the same time but otherwise it should work fine.

A big decision was to wire the inverter to the whole trailer with an automatic transfer switch so that every outlet will be powered when we are running on batteries.  This does require us to remember to set the air conditioner off, but that’s no problem.  (With a starting load over well over 2,500 watts, it would trip the inverter.)  Wiring the whole trailer simplifies the connection of the inverter.  It will sit in a front compartment near the battery so that the DC wire runs are short, and a long AC wire will run to the main breaker box and transfer switch, through the belly pan.

To keep the budget down, I’ve been collecting some items as we travel.  I found the NuTone Food Center at Alumapalooza, being sold by David Winick. We already had a big box of NuTone accessories from our days in the Argosy 24 “Vintage Thunder”.  We were parked next to a service customer of Paul Mayeux’s last October and bought their used Intellipower 65 amp converter/charger cheap (they were upgrading to a big solar charger).   I’m still scouting for someone with some Safari interior cabinetry so I can scavenge that, too.

You can see that nothing is going to happen quickly here.  The first real disassembly won’t start until sometime in September.  That’s OK.  The project is going to be expensive. I want to think everything through carefully.  We won’t be doing this again for several years at least, perhaps a decade.  So it’s not just a matter of picking out curtain fabric, it requires envisioning what we’ll be doing with this trailer in the next decade, and the challenges it will face in our future expeditions.

I also want to see if we can find ways to actually reduce the weight.  Usually in renovations trailers tend to get heavier, as owners add more equipment and household-grade furniture.  I can tell a difference of 500 pounds when towing up an 8% grade, by the way the Mercedes’ engine bogs down.  When we are lightly loaded it’s a much easier tow.  So it would be nice to trim even as little 100 pounds in the cabinetry, and as we take it all apart I expect we’ll find a few places where weight can be cut out.

After tomorrow I doubt we’ll have time to work on the renovation much.  But I will be making notes as we take this next trip, to try to discover the little things that could be done to make our Airstream more usable and efficient.

Written by RichLuhr · Categorized: Renovation

Jul 19 2012

The renovation project

For the past couple of years I’ve been thinking that the interior of our 2005 Safari is looking pretty tired.  The vinyl floor is scarred and dull, the curtains are stained, the dinette foam is going flat, and the countertops are scratched.  Like a house, an Airstream does require a periodic interior makeover, and it’s looking like time has come for ours.

Two years ago I wrote a blog entry in which I advanced the theory that an Airstream can last a lifetime, with proper maintenance.  Now I have to live with those words, as we are beginning to reach the point at which shabby appearance must be dealt with.  Spending money on cosmetic upgrades is pretty low on my list.  I’d much rather improve the comfort, safety, or functionality of the trailer.  But if it doesn’t look good, it’s easy to fall into the trap of neglecting functional items because some little voice in the back of your mind says, “This trailer really isn’t worth it any more.”

Eleanor and I started talking about this a few months ago, and the first question we had to answer was whether we were going to keep the trailer long enough to justify further investment.  We decided we were.  As long as Emma is living at home (at least 6-7 more years), we’ll want a trailer that can allow us to travel as a family, and this is the only floorplan Airstream ever made with two full-time bedrooms.  They may come out with another two-bedroom floor plan in the future, but we like this one and we’ve customized the heck out of it already.  So we didn’t foresee making a switch anytime in the near future.  Perhaps once we are empty nesters we’ll downsize to a 25 footer, but that’s a long way off.  In the meantime, I know we’ll take many more long trips together.

Even though some investment is justifiable to keep the Airstream looking good, we’re going to try to keep the cost of this makeover down by focusing on the areas that need attention the most.  We won’t be gutting the entire trailer.  The front bed, dinette, and kitchen galley will come out, and the refrigerator compartment, rear bedroom, closets, and bathroom will stay in place.  We will not significantly alter the floorplan or plumbing.  The cosmetic goal is primarily to replace the floor, countertops, upholstery, and curtains.  Of course, while we are touching those parts we’ll also take the opportunity to improve a few things.

We can’t begin to tear the trailer apart right now, because in two weeks we are leaving for Colorado and Alumafandango.  So I’ll use the latter part of July to line up outside contractors, select colors for those items, and order various parts.  We’ll start the actual work as soon as we get back, approximately September 1, and I think the Airstream will be out of commission through at least November.  Other than the specialized jobs of upholstery, floor, and countertops, all of the labor will be done at home in our carport by Eleanor and myself (and any local friends who happen to volunteer).

There’s a good chance we’ll find some hidden issues once we start to disassemble the interior.  After all, this trailer has seen over 100,000 miles of towing and the equivalent of about five years of full-time use.   I know that we will find missing screws and loose brackets inside the cabinetry, because we have noticed some furniture starting to separate from the interior walls.  We plan to reinforce those connections so that the trailer will be ready for rough-road travel, in case we decide to do the Dempster Highway in Alaska or the road to Chaco National Monument.  I figure that it’s best to find the little problems proactively rather than when we’re on a long trip somewhere or after the little problems have become big ones.

I’ve got a long list of parts to order in the next few weeks.  I’m trying to find someone with a late-model Airstream with the same blonde faux-wood cabinetry who is gutting or renovating, so I can buy some used cabinet materials (drawers, doors, hinges, slides, and sheets of wood) to re-make into a custom cabinet in our trailer.  I’m planning to build a combination bench, laundry drawer, magazine rack, shoe cubby, recycling bin, and storage bin along the curbside wall to replace the kludge we’ve got currently.

We’re going to do a full replacement Marmoleum floor to replace the current vinyl floor and bedroom carpet, and ultraleather on the dinette.  Eleanor is going to cover the existing curtains with new material and Velcro so that they are more light-blocking and more easily closed.  We will also add a big pure-sine inverter to power the TV, microwave, or some kitchen appliances while boondocking.  To improve charging while plugged into shore power, we’ll replace the current charger with an Intellipower with 3-stage charging.  In the kitchen, Eleanor will get a new (bigger, deeper) sink, a NuTone food center, and inverter outlets for the toaster or coffee maker.  We are also considering a water filtration system if we can recover some wasted space under the counter, so I’ll be doing some plumbing improvements there and installing some dividers for better storage.

Little things include completing the conversion to LED lights throughout, a new microwave to replace the one that just died, replacing the hopeless ceiling speakers with surround-sound speakers (so we can actually hear a movie when the A/C is running), adding a good folding cutting board, removing the CD changer we’ve never used, adding an aux input jack, and adding lots of inverter-powered USB power outlets for portable devices.

My intention is to fully document this renovation this fall as it happens.  I’ll even be honest about costs, since most people don’t talk about them in their renovation blogs.  Right now I have a guesstimation budget of $6,000 for this project, using our own labor.  Once we’ve talked to the contractors I’ll be able to come up with a more accurate estimate.  In any case, it will cost more than I want to spend, but probably end up as good value for all the use & pleasure we get out of it.

Written by RichLuhr · Categorized: Renovation

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